Texturing Machine

50+ Years of Expertise in Textile Machinery

DTY Texturing Machine JGT1200N

DTY Texturing Machine, JGT1200N

JGT1200N processes polyamide (nylon) POY through drawing and false-twist texturing to produce high-elasticity nylon DTY. During operation, the DTY texturing machine carries out drawing and texturing in a continuous process, allowing nylon POY to develop a stable crimped structure with good stretch, bulk, and resilience.

The nylon DTY machine is equipped with a seventh-generation energy-saving heater that uses biphenyl vapor-phase heating. Uniform dyeing performance and consistent yarn quality is guaranteed with a temperature control accuracy of ±1°C, and an over-temperature alarm with automatic yarn cutting. It also adopts a newly designed bobbin holder and winding system. With an updated control algorithm, winding precision is improved threefold, keeping winding speed variation within one rotation. Three independent oil grooves and an integrated oiling roller help support stable winding and reliable package formation.

Applications

JGT1200N is suitable for processing yarns in the 20D to 200D range. These yarns are commonly used in products such as quick-dry garments and dresses.

Applications
Applications
Applications
Applications
Specifications
Number of Spindles Number of Sections Installed Power Dimensions
(with Fixed Creel)
Main Drive Up Heater Auxiliary Power Total Power
288 12 114.5kW 81.6kW Approx. 6kW 202.1kW 21880×7000×5300mm
312 13 126.2kW 88.4kW 220.6kW 23320×7000×5300mm
336 14 145.9kW 95.2kW 247.2kW 24760×7000×5300mm
360 15 145.9kW 102kW 254kW 26200×7000×5300mm
384 16 161.5kW 108.8kW 276.3kW 27640×7000×5300mm
Spindle Pitch 110mm
Max. Mechanical Speed 1000m/min
Applicable Material/Yarn Count Range Nylon(Polyamide)/22–222 dtex (20–200 denier)
Section Pitch 1440mm
False-Twist Texturing Method Stacked disc type VIII (friction false twist)
Friction Disc Size Ø49.62×6mm
Max. Speed of False-Twist Unit 18000r/min
Twist Direction S/Z adjustable
Primary Heater (Texturing Heater) Biphenyl vapor-phase heating, 2000mm
Texturing Heater Temperature Range 160-250℃
Cooling Plate Length 1100mm (natural cooling)
Friction Roller Diameter Ø100mm
Feed Roller Diameter Ø75mm
Oiling Roller Diameter Ø30mm
Max. Feed POY Package Size Ø435×250mm
Max. Take-up Package Size Ø250×245mm
Standard Package Weight 5kg
Take-up Paper Tube Size Ø69ר57×290mm
Main Components
    1. Heater
      Heater

      The heater in this DTY machine adopts the seventh-generation energy-saving design with biphenyl vapor-phase heating. Temperature control accuracy reaches ±1°C and is displayed on the control screen. An over-temperature alarm and automatic yarn cutting function help maintain uniform dyeing and stable yarn quality during production.

    1. Transmission System
      Transmission System

      A single-shaft, single-motor direct-drive system is used that removes synchronous belts and tension pulleys from the transmission path for reliability and efficiency. Independent A/B side operation allows separate process settings, enabling the false-twist texturing machine to produce two yarn types at the same time and increasing its flexibility.

    1. Roller System
      Roller System

      W1 and W2 both adopt leather-roller design. Engineering-plastic roller frames provide even pressure distribution and better corrosion resistance. It helps prevent mechanical sticking caused by rust while maintaining stable yarn tension during processing.

    1. False Twister
      False Twister

      The DTY texturing machine is equipped with a stacked disc VIII false-twister spindle assembly. Configurations from 1-4-1 to 1-7-1 are available. Ceramic friction discs (Ø49.62 × Ø12 × 6 mm) with 0.5 mm spacing are used together with ceramic inlet guides and slotted outlet discs to support stable yarn processing.

    1. Winding System
      Winding System

      A newly designed bobbin holder and winding system is adopted with an updated control algorithm to improve winding precision by three times, keeping winding speed variation within one rotation. Three independent oil grooves and an integrated oiling roller help maintain stable winding and consistent package formation.

Installation Layout
Installation Layout
  • Creel
  • Trolley
  • W1 Roller
  • W1 Yarn Cutter
  • POY Package
  • Yarn Pusher Rod
  • Twist Stopper
  • Upper Heater
  • Cooling Plate
  • False Twister
  • W2 Roller
  • Interlacing Unit
  • Oil Fume Suction Pipe
  • Yarn Sensor
  • Oiling Roller
  • Friction Roller
  • Grooved Drum Box
Foundation Layout
Foundation Layout