Texturing Machine

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DTY Texturing Machine JGT1200HN

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The DTY texturing machine is designed for processing polyamide (nylon) POY into high-elasticity nylon DTY through drawing and false-twist texturing. During operation, JGT1200HN carries out drawing and texturing in a continuous process, transforming nylon POY into textured yarn with greater stretch, bulk, and resilience.

This nylon DTY false twist texturing machine adopts a godet structure, which is suitable for processing fine denier yarns. The disc-based drafting system provides more precise control of yarn tension and movement during processing, helping to maintain stable production conditions while supporting consistent yarn quality.

Applications

JGT1200HN is suitable for processing yarns in the 20D to 200D range. These yarns are commonly used in products such as lightweight sun-protection garments and premium underwear.

Applications
Applications
Applications
Applications
Applications
Specifications
Number of Spindles Number of Sections Installed Power Dimensions (with Fixed Creel)
Main Drive Up Heater Auxiliary Power Total Power
288 12 128.5kW 81.6kW Approx. 6kW 216.1kw 21880×7000 ×5300mm
312 13 139.4kw 88.4kW 233.8kw 23320×7000 ×5300mm
336 14 152.3kw 95.2kW 253.5kw 24760×7000 ×5300mm
360 15 156.1kw 102kW 264.1kw 26200×7000 ×5300mm
384 16 185.1kw 108.8kW 299.9kw 27640×7000 ×5300mm
Spindle Pitch 110mm
Max. Mechanical Speed 1000m/min
Applicable Material/Yarn Count Range Nylon(Polyamide)/22–222 dtex (20–200 denier)
Section Pitch 1440mm
False-Twist Texturing Method Stacked disc type VIII (friction false twist)
Friction Disc Size Ø49.62×6mm
Max. Speed of False-Twist Unit 18000r/min
Twist Direction S/Z adjustable
Primary Heater (Texturing Heater) Biphenyl vapor-phase heating, 2000mm
Texturing Heater Temperature Range 160-250℃
Cooling Plate Length 1100mm (natural cooling)
Friction Roller Diameter Ø100mm
Feed Roller Diameter Ø60mm
Oiling Roller Diameter Ø30mm
Max. Feed POY Package Size Ø435×250mm
Max. Take-up Package Size Ø250×245mm
Standard Package Weight 5kg
Take-up Paper Tube Size Ø69ר57×290mm
Main Components
    1. Heater (7th Generation Energy-Saving)
      Heater (7th Generation Energy-Saving)

      The heater of the nylon DTY machine uses biphenyl vapor-phase heating. Temperature control accuracy reaches ±1°C. An over-temperature alarm and automatic yarn cutting function help maintain uniform dyeing and stable yarn quality.

    1. Transmission System
      Transmission System

      It adopts a single-shaft, single-motor direct-drive structure. Independent A/B side operation allows different process settings on each side, enabling the production of two yarn types at the same time and improving equipment utilization.

    1. Roller System
      Roller System

      The godet structure with strong yarn grip and low yarn damage eliminates leather roller maintenance and helps reduce operating costs. The W2 + W2X allows more precise yarn tension control, which helps improve interlacing quality while reducing air consumption and production cost.

    1. False Twister
      False Twister

      The DTY texturing machine uses a stacked disc VIII false-twister spindle assembly. Configurations from 1-4-1 to 1-7-1 are available. Ceramic friction discs (Ø49.62 × Ø12 × 6 mm) with 0.5 mm spacing are used together with ceramic inlet guides and slotted outlet discs to maintain stable yarn processing.

    1. Winding System
      Winding System

      A newly designed bobbin holder and winding system is used with an updated control algorithm that improves winding precision by three times. It keeps winding speed variation within one rotation. Three independent oil grooves and an integrated oiling roller help maintain stable winding and consistent package formation.

Installation Layout
Installation Layout
  • Creel
  • POY Package
  • D1 Roller
  • W1 Yarn Cutter
  • Yarn Pusher Rod
  • Twist Stopper
  • Upper Heater
  • Cooling Plate
  • False Twister
  • D2 Roller
  • Interlacing Unit
  • D2X Roller
  • Yarn Sensor
  • Oiling Roller
  • Friction Roller
  • Grooved Drum Box
  • Oil Fume Suction Pipe
  • Trolley
Foundation Layout
Foundation Layout