Texturing Machine

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False Twist Texturing Machine JGT1000VH

False Twist Texturing Machine, JGT1000VH
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For polyester DTY production, this texturing machine processes POY through drawing and false-twist texturing to produce low-stretch DTY. Based on the JGT1000V texturing machine, an extra W0 roller is added, allowing W0 and W1 to process POY and FDY together to produce DTY with a more cotton-like texture and appearance.

Upper and lower heaters with biphenyl vapor-phase heating provide precise temperature control and include automatic over-temperature protection. This helps support even dyeing and consistent yarn quality. These draw texturing machines are equipped with PLC and touchscreen control system, which makes parameter setting and production monitoring easier, while also supporting networked management. High-quality electrical components further help maintain stable running performance.

Applications

JGT1000VH is intended for fine denier yarns below 200D, which is a suitable choice for products like underwear and loungewear.

Applications
Applications
Applications
Applications
Specifications
Number of Spindles Number of Sections Installed Power Dimensions
(with Fixed Creel)
Main Drive Up Heater Down Heater Auxiliary Power Total Power
264 11 107.5kW 74.8kW 26.4kW Approx. 6kW 214.7kW 20440×7000×5360mm
288 12 110.5kW 81.6kW 28.8kW Approx. 6kW 226.9kW 21880×7000×5360mm
312 13 122.3kW 88.4kW 31.2kW Approx. 6kW 247.9kW 23320×7000×5360mm
336 14 131kW 95.2kW 33.6kW Approx. 6kW 265.8kW 24760×7000×5360mm
360 15 131kW 102kW 36kW Approx. 6kW 275kW 26200×7000×5360mm
384 16 134kW 108.8kW 38.4kW Approx. 6kW 287.2kW 27640×7000×5360mm
Spindle Pitch 110mm
Max. Mechanical Speed 1000m/min
Applicable Material/Yarn Count Range Polyester/55–222 dtex
(50–200 denier)
Section Pitch 1440mm
False-Twist Texturing Method Stacked disc type VIII
(friction false twist)
Max. Speed of False-Twist Unit 18000r/min
Twist Direction S/Z adjustable
Primary Heater
(Texturing Heater)
Biphenyl vapor-phase heating, 2000mm
Secondary Heater
(Setting Heater)
Biphenyl vapor-phase heating, 1460mm
Texturing Heater Temperature Range 160–250 ℃
Setting Heater Temperature Range 160–250 ℃
(optional: 100–160 ℃ low-temperature biphenyl heating) 
Cooling Plate Length 1100mm
(natural cooling)
Friction Roller Diameter Ø100mm
Feed Roller Diameter Ø75mm
Oiling Roller Diameter Ø75mm
Max. Feed POY Package Size Ø435×250mm
Max. Take-up Package Size Ø250×250mm
Standard Package Weight 5kg
Take-up Paper Tube Size Ø69ר57×290mm
Main Components
    1. Heater
      Heater

      Each texturing machine is equipped with two heaters. The first heater and the second setting heater both use vapor-phase heating, with temperature control accuracy of ±1°C. An over-temperature alarm and automatic yarn cutting function also help improve dyeing uniformity and maintain yarn quality.

    1. Electrical Control System
      Electrical Control System

      PLC control and touchscreen operation make parameter setting and daily monitoring more convenient. The system also supports multi-machine networking and mobile app management. High-quality components help keep performance stable.

    1. Transmission System
      Transmission System

      The direct-drive transmission system uses a single motor design, while independent A and B side operation allows two yarn types to be processed at the same time for more flexible production, lower energy use, and fewer breakdown issues.

    1. False Twister
      False Twister

      The false twister uses a stacked disc VIII structure and can be configured with either single-belt or double-belt drive. It also includes ceramic yarn guides and slotted output discs to suit different processing needs.

    1. Roller System
      Roller System

      W1, W2, and W3 use a leather roller design. The roller frame is made of high-strength engineering plastic to keep pressure more even, and W2 is equipped with a yarn separator.

    1. Winding System
      Winding System

      The high-speed winding system allows the package weight and winding length to be set separately. It supports a maximum package weight of 6 kg, delivers good package formation, and makes unwinding easier.

    1. Yarn Sensor and Cutter
      Yarn Sensor and Cutter

      When the yarn sensor detects a broken end, the cutter cuts the yarn automatically. This helps reduce raw material waste.

    1. Yarn Oiling System
      Yarn Oiling System

      The grooved oiling roller provides even oil application, while the A and B sides can be adjusted independently with stepless speed control.

    1. Oil Fume Suction System
      Oil Fume Suction System

      Upper and lower suction ducts help remove oil fumes efficiently and keep the working area cleaner.

Installation Layout
Installation Layout
  • Creel
  • W1 Yarn Sensor
  • W1 Interlacing Unit
  • W1 Yarn Cutter
  • W1 Roller
  • Yarn Pusher Rod
  • Twist Stopper
  • Upper Heater
  • Cooling Plate
  • False Twister
  • W2 Roller
  • Interlacing Unit
  • Lower Heater
  • W3 Roller
  • W3 Yarn Sensor
  • Oiling Roller
  • Friction Roller
  • Grooved Drum
  • Suction Pipe
  • Trolley
  • W3 Interlacing Unit
  • W0 Dual Yarn Sensor
  • W0 Roller
  • W0 Yarn Cutter
Foundation Layout
Foundation Layout